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What are the best alternatives for the ABS Filament available in the market?

The ABS 3D printer filament is one of the most commonly used filaments for 3D printing. However, the product has its advantages and disadvantages to offer. In this article, we will discuss the different alternatives of ABS filament that you can quickly get in the market. But before jumping into discussing other 3D filaments, let us first understand what exactly is ABS Filament.

What is the ABS Filament?

ABS Filament is one of the most commonly used plastic today. If you are fond of bike riding or you have kids at home, you must have had an interaction with ABS Filament. The bike helmets or LEGO bricks are generally prepared out of ABS (Acrylonitrile Butadiene Styrene), which today is one of the most popular plastics available. They are used for injection molding, in musical instruments, pipe systems, home appliances, joinery panels, toys, keyboard caps, canoes, flat-screen TVs, computer monitors, and even in medical devices.

In the present scenario, ABS 3D printer filament is most invaluable for the industries as it is easy to be used with the printing machines. And with the use of conventional machine techniques, ABS Filament can give rise to various desirable products. However, every substance on the face of Earth is replaceable and has better alternatives too. If you are not aware of these better alternatives of ABS 3D printing filament, then read on this article to find out.

Read: How 3D Printing is Transforming Jewelry Industry?

1-PLA Filament:

After ABS Filament, if any other Filament that has gained as much popularity if not more is –PLA Filament. It is actively used for FDM 3D prints, and there is a solid reason behind using PLA filament for that purpose. The best part about using PLA Filament is it comes in different colors and styles, which makes it an ideal choice for a variety of applications. In case you are looking for your 3D objects to have vibrant colors or have a significant blended shade, then it would be wise to incorporate PLA Filament for the printing of such projects. The material is quite easy to be used and is pleasing as well.

PLA is considered to be a better alternative for the ABS Filament because it is easier to be used. The PLA Filament melts at a comparatively lower temperature, gives out the candy-like smell, and does not incline to warp.

2-Nylon Filament:

Nylon Filament is another alternative for the ABS 3D printer filament. The material is semi-flexible and tough that provides resistivity against abrasion and high impact. It is considered to be an ideal choice for the parts that are required to be durable. Nylon Filament is also referred to as Polyamide, which is again a popular material used in the plastic industry, known for its flexibility and toughness. The Nylon Filaments would generally require extruder temperatures, which need to be at least near 250-degree Celsius. However, the temperature demand of the material varies according to the different brands.

Some of the 3D printers do not include a hot-end that can allow it to reach a temperature level as high as 250°C, so in these cases, the Nylon Filaments that can be used at lower temperatures are taken into consideration. One of the primary challenges that you will face with the Nylon Filaments is they are hygroscopic and can readily absorb moisture from the background. And thus, you need to store them in dry containers and take proper precautions.

3-Carbon Fiber Filament:

The Carbon Fiber Filaments are used as a combination with either ABS or PLA Filament as a base material to increase the stiffness and strength of the object prepared out of 3D printing. The Carbon Fiber Filaments generally consist of tiny fibers, which are infused into the base materials in order to improve their properties. Almost all the Filaments such as –PLA, ABS, Nylon, Polycarbonate, and PETG are bought in combination with the Carbon Filaments to enhance the longevity of the 3D prints.

Due to the infusion of Carbon Fiber Filaments, the 3D printed projects are dimensionally more stable. They are dramatically lighter as the tiny fibers prevent shrinkage of the parts even after the object has been cooled. But, the catch in using Carbon Fiber Filaments is –the material will more likely clog the 3D printers, and specialized hardware will be needed to avoid damaging the printer.

4-Polycarbonate Filament:

Polycarbonate Filament is popularly known as PC Filament, which is a durable thermoplastic material that is used in 3D printing projects and serves as an alternative for the ABS 3D printer filament. The PC Filament is extensively used for printing objects that come handy in our daily lives. The Filament offers excellent electrical insulation and heat-resisting abilities. It is used for the production of DVDs, Compact Discs, and Blu-Rays. Polycarbonate Filament is extensively used for the production of several parts that are used in medical applications and advanced mobile phones as well.

PC Filament contributes to the production of eye-protective objects and is used after lamination for building bullet-proof glass. The Filament is specifically popular because of the ample strength it offers the object. It is a durable material and retains its high temperature resisting abilities too. It provides optical clarity and can be bent and deformed just like rubber.  

5-PETG Filament:

While most of the 3D printer owners are well aware of ABS and PLA 3D printing Filaments, they remain uninformed about the benefits of PETG Filament, which serves as an alternative for ABS Filament in many ways. When it comes to the production of 3D projects that are more durable, strong, and even flexible, one needs to consider using PETG Filament instead of ABS 3D printer filament. The Filament is gaining its deserved popularity among the 3D print manufacturers eventually.

Although PETG is quite renowned in the family of filaments, it is a variant of Polyethylene Terephthalate (PET). The Filament is further enhanced with the addition of glycol during the process of polymerization, and PETG is formed as an end product. For sturdy, low-shrinking, and smooth-surfaced objects, one needs to use PETG Filaments.

Read: The Various Industries that use PETG Filament for 3D Printing

Bottom Line:

In this article, we first talked about what ABS 3D printer filamentis, and then we have discussed the different alternatives that can be used to replace ABS Filament. As you continue to read the article, you will know how different filaments are used for different kinds of purposes. And there is always a better choice for a specific object. Therefore, according to your requirement, you need to make your choice.

Call to action:

Are you looking for a reliable supplier to purchase the alternatives of ABS 3D printer filament? Then you have landed in the correct place. At MakeShaper, we deal with different 3D printing products in order to satisfy the demands of our customers. You can rest assured in buying products from us as we make sure to deal with only the highest quality. Use Promo Code –VILLAGE20 to avail a 20% discount on your purchases.

How 3D Printing is Transforming Jewelry Industry

The 3D printing technology has touched many industries in the recent decades including the jewelry industry. While CAD – Computer Aided Design – were already used for designing the jewelry pieces, printing them using the 3D printer is relatively new. It was about time that jewelry industry too used the 3D printing technology like the other industries such as defense, automobiles, good manufacturing and more.

3D printing has already made industries more efficient, cost-effective and customized in more ways than one. The jewelry industry is now utilizing the amazing benefits of the 3D technology. From big brands to hobbyists, the 3D printing technology is now widely used for printing high-quality jewelry pieces.

One of the things that make 3D printing possible is the filament. When it comes to 3D printing jewelry, PETG and PLA 3D printer filament are one of the best options. There are other printing materials that are used for making jewelry and parts for creating unique pieces.

How 3D Printed had Made Jewelry Making More Efficient

The 3D printing technology has changed the way things are created and manufactured today. Unlike the conventional method of manufacturing, the 3D printing method is more efficient, fast and cost-effective.

It can take days to create a model with conventional method, but with 3D technology, it only takes a few hours or a day maximum. This is one of the reasons why 3D technology is fast becoming the go-to manufacturing option for various industries.

Here is why 3D printing technology is a better option:

  • Fast Prototyping

Creating test models and prototypes is important for any industry including the jewelry industry. It is used for marketing, testing, and validation purpose before full-blown production starts. Creating jewelry models is easy and fast with 3D printers. From designing to printing, everything is done in quick succession. Designs are created using the CAD technology and then 3D printing filaments or other printing materials are used for printing the parts.

  • Customization

The jewelry industry is now equipped to create customized pieces for the customers. The 3D technology has already made things faster and more efficient. For instance, CAD is used for designing the exact piece the customer wants and then PLA 3D printing filament is used for creating a prototype. Once the customer approves the design, the actual jewelry can be made.

The 3D technology has made it easy for the companies to design pieces that were impossible to create before. Complex designs can be created as well printed using the 3D technology. This saves a lot of time and effort during the entire process of manufacturing.

  • Fast Production and Marketing

3D printing technology ahs made it possible for the jewelry makers to create complex pieces in less time. This gives them an advantage over their competitors as they can bring the designs to the market as soon as possible. The new CAD and 3D printing technology together ensure faster design and printing process. Time is important for any industry and this is what 3D printing ensures for the jewelry industry.

  • Reduce Waste

The 3D printing technology has helped industries to reuse the materials and reduce waste. The metal powder used for the jewelry making process can be reused. The uncontaminated part of the unconsumed materials can be reused for making more pieced. PLA 3D printed filament is used for making fashion jewelry, and it can be re-melted to create other pieces too. This way, the 3D printing technology has revolutionized the production and manufacturing process.

How Jewelry is Printed Using 3D Technology

The 3D printing technology is used for investment casting for printing jewelry pieces. First, the jewelry is printed out of wax first then the wax design is used casting the metal. The wax is then removed. The CAD technology is used for creating mouldsor patterns for jewelry. The next step is to cast precious metal powder or mixture to create the specific design. Multiple patterns and designs can be made using the 3D technology. The jewelry industry is now heavily relying on technologies like the CAD and 3D printers to create unique pieces.

The fashion industry is one of the sectors that use jewelry as part of their accessories. Designers who want to create unique pieces can rely on the manufacturers to creating beautiful designs. Complex designs can also be create using the 3D printing technology, which makes it a great option for jewelry making.

Novelty Jewelry Making

DIYs, creative projects and online businesses have thrived thanks to the advancing technology. Fashion and novelty jewelry have gained a huge popularity now. With availability of 3D printing filaments like the PLA, PETG, ALS, and HIPS, people can now print high-quality novelty jewelry at home.

For those who want to start an online jewelry business can use the 3D printing technology to create unique pieces. The novelty jewelry is very popular and people love buying these products online. Likewise, the 3D printing technology can also be used for creative purposes involving jewelry making. Whether it’s a new design idea you want to try or create pieces for amusement, the 3D printing technology has made it easier.

Filaments for Printing Jewelry

There are a wide range of 3D printing filaments that can be used for printing jewelry pieces. They are easy to print and are strong enough to last for a long time. The PLA 3D printer filament is one of the best filaments for creating novelty of fashion jewelry. Dark PLA filament is used as a base for creating a wide range of jewelry pieces, such as necklace, earrings, rings, chockers, bracelets and much more.

For creating jewelry piece, you need the best printer for creating precise designs. There are a lot of 3D printers available and some of the best ones for the tasks are the Stereolithography (SLA) technology. They are better than the fused deposition modeling (FDM) or selective laser sintering (SLS).

Why Use PLA for Jewelry Printing

The PLA filament is one of the best materials for 3D printing needs for various reasons. They are also perfect for creating fashion jewelry pieces. Here are the benefits of using the PLA 3D printer filament for jewelry making:

  • Low Printing Temperature –With low melting point, the PLA jewelry pieces are less likely to warp or clog the nozzle while printing. It also helps in created smoother and better surface prints. You can also create sharper features with PLA filament.
  • Ease of Use – The PLA filament is easy to use materials that doesn’t require a heating bed to work. It does not emit foul smell or fumes as compared to other materials like the ABS. You can easily print your designs without any hassle.
  • Various Colors Options – PLA offers a wide range of color options, which makes it a great choice for fashion and novelty jewelry. You can easily blend different colors to create unique looking pieces.

The Bottom-line

The PLA 3D printer filament is one of the best filaments for creating jewelry pieces. The 3D technology has changed the way jewelries are made today. With the help of the advanced printing technology, filaments and CAD designs, the jewelry industry can now create the most amazing designs.

MakeShaper is your one stop destination for buying the best quality filament for printing projects. We offer high-quality PLA 3D printer filament in affordable prices online. We have a wide range of 3D printing filaments in various colors and sizes to meet your needs. Call us now - 1-330-753-0100.

Tips to succeed in 3D printing by using PVA Support Material

The PVA filament is a key material for the creation of complex parts with the 3D printer on a dual extrusion. If you haven’t used this material yet for creating 3D printing structures, then you are missing out on something outstanding. And you should continue reading this article to find out more about the PVA filaments and learn all the tips and tricks that will cater to you and lead to success.

What do you understand by PVA filament?

When 3D printing is concerned, PVA is the acronym of PolyVinyl Alcohol. It is the same material, which is used in the laundry detergent pods for dissolving in the wash. And the exact principle is used in the creation of the dissolvable support material. Most of the glue sticks are basically Polyvinyl Alcohol; therefore, the filament is comprised essentially into a printable yet solid glue stick for the making of 3D objects.

When should the PVA Filament be used?

Firstly, for the use of PVA filament,you will need a dual extrusion 3D printer. And you are advised to use the PVA Filaments along with PLA as the primary material. The reason we ask you to combine these two materials is PLA prints just at the same temperature as PVA. The dissolvable support material imparts shine to your 3D model and makes sure that the intricate models are highlighted well. And the reason you should use the dissolvable material is –it helps in the creation of specific internal cavities that impart the third dimension to the model and makes it appear more detailed.

Imagine if you had to print a tubular spiral with the help of an auto-generated similar type of support material, at one point of time, you would fail to break away the internal support provided, and the outer layers of your model will have scars from where the support material was supposed to be attached. But, when you make use of the PVA dissolvable support material, you can give it a quick soak and sit back and wait for it to show its charm.

Read: How 3D Printing is Making Businesses More Efficient?

What is the optimum temperature of printing with the PVA Filament?

The brand of PVA filamentthat you are using for your model entirely depends on the optimum temperature for printing. Generally, if you want to have an idea about it, you can print with the PVA 1Filaments at 185 ± 15°C. However, sometimes some of the brands direct their filaments to be used at 215 ± 5°C. Make sure never to go higher than these temperatures. In most cases, you wouldn’t have to. But, we would suggest you read the user manual thoroughly before you get ahead with the work. The reason we recommend not to increase the temperature higher than the above-mentioned is because PVA filaments are prone to cooking, and they can easily carbonize in the nozzle.

As a matter of fact, PVA Filaments have a quick tendency to form clogs quickly. Therefore, we suggest you kept the printing temperatures low and make sure to get the dissolvable support material out of the nozzle when not in use.

Make sure to dry the PVA filament before use:

Just as nylon, PVA filament is a hygroscopic material that means it can absorb water from the surrounding air quite quickly. Thus, when you first open the roll of the PVA filament, make sure to stash the desiccant in the container to store your PVA in the sealed container when not in use. If in case you forget to stash the desiccant and let the roll sit out for a long time, you will notice that your PVA filament starts popping and hissing when you use it for printing. This indicates that the filament has absorbed moisture.

But, you do not have to worry; you can still resolve the issue by merely drying it in the oven for a few hours to extract all the absorbed water from it and then make sure to stash it in a sealed container. When you make use of wholly dried filament, you can get excellent finishing and translucent work texture. However, in case the filament has absorbed even the slightest amount of moisture, the support is not as clear as it should be, and it turns into a yellowish-white texture with complete opacity.

How to dissolve the filament?

The best way that we have come across for cleaning off the PVA filamentsupport material is by breaking it off as much as you can before you proceed to the soaking process. However, you need to be extracareful about not damaging the minute details and intricate designs while you are breaking off the material. Take precautions while removing off the support material and make use of precise skills not to affect the parts that might be encased with the PVA.

Once you have removed all the extra parts of the PVA filament from the base model, you can proceed towards submerging your print in a container with warm water.Also, you do not want the temperature of the water to be at a boiling hot level, as it might damage the PLA material that you have used for printing. However, the hotter the water is, the quicker the PLA support material is going to dissolve. To make things clear for you –you can consider this example: if you won’t take a bath in that water, then you shouldn’t be putting your 3D printed model in it.

When shouldn’t you be using the PVA Filament?

It is evident by now that PVA Filament is an excellent support material for the creation of 3D prototypes. But you cannot use it every time. The use of the PVA filament depends on the base material that you are using for the printing purpose, and also your storage needs are going to affect your decision. PVA materials are excellent for the creation of prototypes, but they shouldn’t be used for the materials that need storage for a long time period, as they are quick to absorb moisture.

Bottom Line:

It is imperative that you made use of the PVA filamentafter you have had gathered complete information on the material in order to obtain the best results. For using it efficiently, you will need a dual extrusion 3D printer. And as we have suggested above, PLA filament should be used in combination with the 3D filaments as these two materials tend to make the best combination. With these, you can create objects with precise and intricate detailed designs.

Are you looking around for the best brand to buy your PVA filament? Well, at MakeShaper, we are known for the quality of products that we deliver. The PVA Filaments that we sell are of the highest quality, and they are manufactured in a way keeping in mind the needs of our users. To order your first batch of PVA support material from us, call us at 1-330-753-0100, today!

The Various Industries that use PETG Filament for 3D Printing

3D printing has revolutionized the way things are made today. Industries are now extensively using the 3D printing technology for making various parts. The 3D technology is faster, efficient and cost-effective compared to the conventional methods. It is now possible to create complex and beautiful designs in less time with reduced wastage.

All the 3D printing needs are possible thanks to the filaments. 3D printer filaments are responsible for creating deigns for various purposes. There are many types of 3D printer filament and one of them is the PETG. The PETG filament is known for its strength, durability and ability to create various designs. It is no surprise the that PETG is now extensively used for various industrial purposes. Not just that, PETG is used for craft, creative projects and much more.

The rising use of 3D printing technology in industries is not a surprise anymore. With 3D printer filaments like PETG, it is now possible to create complex design with easy. In this article, you will get to know about all the various industrial application of PETG filament.

What is PETG Filament

PETG filament is one of the most popular materials for 3D printing. It is best suited to creating high-quality and durable mechanical parts. Essentially, PETG is a form of plastic that is used for printing 3D objects where the G stands for “glycol-modified”. During the materials composition, the“glycol-modified”is added during the polymerization.

Printing with PETG filament results in high-quality 3D objects in clear form. It is less brittle and much better than most of its counterparts. The molecular structure of the PETG is irregular with clear resin and a glass transition temperature of 85 degrees Celsius.

PETG is the most versatile form of plastic. It is widely used for making things like water bottles and they are even found in the fiber of the clothes. It is also flexible enough to be used with other materials to create different products. The PETG can be combined with the glass fiber for creating resins for engineering application.

What Makes PETG the Best 3D Printing Filament

The PETG filament has many properties that makes it one of the best materials for industrial applications. It offers many benefits and had advantages over other types of 3D printing filaments.

Here are some of the features that make PETG the best materials for 3D printing:

  • High Durability making it a perfect choice for making food containers and medical products
  • It also has high impact resistance, which makes the products break resistance and durable.
  • PETG is perfect for making products that can withstand mechanical stress easily.
  • It has low Material costs making it a highly affordable option for printing 3D objects
  • High strength, resistance and flexibility makes it a good option for creating industrial products.
  • It has good resistance to heat, chemicals, fatigue resistance, water resistance and temperature
  • It has the Glass transition temperature of 85 ‎°C, Nozzle temperature   210 - 250 ‎°C and Heated bed80 - 100 ‎°C
  • The PETG can be recycled even after the objects have been printed.

Why It is Best for Industrial Application

PETG is one of the best materials used for various industrial purposes. It is versatile, durable and cost-effective option. Some of the qualities that make it better than other filaments are flexibility, strength and temperature. It also has high impact resistance, which is an essential requirement for industrial application.

PETG filament is just perfect for creating objects like mechanical parts, 3D printer parts and others. One of the best things about the PETG is that it comes in various colors, which makes 3D printing easy and effortless. You can easily buy PETG filament online in various colors. Also, the 3D parts printed using the PETG filament has a glossy finish, which makes it an ideal choice for industrial application.

Industries That Used PETG

As you have already guessed the PETG is perfect for industrial application. 3D objects can be created using the PETG filament for various industrial applications. In the recent years, the use of 3D printing for creating objects has increased and for good reasons. Various industries are now using the PETG filament for printing high-quality and durable parts.

Here are some of the industries that use PETG:

  • Food and Beverage

PETG is one of the most used materials in the food and beverage industry. Food packaging boxes and containers can be made using the PETG materials. Such containers can be printed using the 3D printers with the help of PETG filament. The resulting object will be durable, strong and resistance to impact. But the thingthat make PETG ideal for the food and beverage industry is the hygiene level it offers. The materials can be easily sterilized.

Since the PETG filament is very strong and has high impact resistance, the parts made from it protects the food and beverage from damages. Today, industries are now relying on the 3D printing technology for printing high-quality objects and the food and beverage industries are no different.

  • Retail Industry

Another industry that is extensively using the 3D technology is the retail industry. The PETG filament is used for creating products like the display stands. Display stands come in various sizes. Using the 3D technology and the PETG filament, various display stands can be created. Stands are also made for displaying jewelry.

The display stands made from PETG plastic is durable, strong and impact resistance. Also, they come in various attractive colors, which means display stands can be customized to make the display even more effective. Small businesses can benefit from using PETG filaments as they are not only strong, but cost-effective too.

  • Medical Industry

The medical industry is one of the largest industries that uses 3D printing technology and the PETG filament. As you know PETG is durable and long-lasting, which makes it a perfect option for printing parts, tools, medical equipment and prosthesis. Medical equipment also needs to be sterilized to make it suitable for use. PETG parts can be sterilized so that it can be used for various purposes.

PETG in medical industry is commonly used for thermoforming applications.It provides design freedom and since the material is clear in appearance, it makes easy to see the products inside the packaging. PETG is widely used in medical industry to create products like thermoformed trays, blister packaging, clamshell packaging, mounting, lids, mounting cards, folding cartons and much more. It is perfect for packaging medial devices.

  • Making Prototypes

The PETG filament is used in various industries for making prototypes. When it comes to product testing prototypes, the PETG filament is the best choice. 3D printing has made it easier to create prototypes. It takes less time and effort to create high-quality prototype designs. Unlike the traditional method, the 3D printing can be done within hours or a couple of days.

The Bottom-line

PETG filament is ideal for various industrial applications. It is easy to use, durable and high-quality makes it one of the best options for 3D printing parts for various industrial use. It offers benefits and has advantage over other materials.

If you are looking for high-quality, and affordable PETG filament, look no further than MakeShaper. We have a wide range of PETG filament in various colors to suit your printing needs. Call us now - 1-330-753-0100.

Industrial Applications Best Suited for ABS 3D Printer Filament

3D printing has made industries more efficient, especially the manufacturing industries. The new technology has reduced the downtime, cost and raised the quality of productions. What was just a niche technology in the 1980s, it is now a mainstream thing. And, the one thing that has made 3D printing a success are the filaments. 3D printer filaments make printing so easy and accurate. While there are many 3D printing filaments available, the ABS 3D printer filament is considered one of the best filaments for industrial applications. 

The ABS 3D printer filament offers various features and has characteristics that make it ideal for industrial applications. In this post, you will learn about ABS filament, why they are used for industrial use, and what applications are best suited for them. 

Find out more:

What are ABS Filaments 

ABS or the Acrylonitrile Butadiene Styrene is a thermoplastic. It is created by merging styrene polymers, acrylonitrile, and polybutadiene rubber. Unlike regular plastic, ABS plastic is more durable and resilient. It is ideal for various industrial applications that require resistance to high impact. This is one of the reasons why ABS 3D printer filament is gaining popularity for industrial and engineering projects. 

Read: Making a Paradigm Shift with 3D Printing Technology

What Makes ABS Ideal for Various Industrial Applications?

The ABS filament has many mechanical properties, which makes it a perfect choice for industrial applications. It is ideal for plastic products manufacturing for various industrial applications. From making prototypes to essential parts, the ABS plastic is a reliable option for creating various industrial products quickly and easily. Unlike the traditional method of production, 3D printing is quicker & efficient for industries. It saves time & effort while providing excellent results. 

Here are some of the best features of the ABS 3D printer filament that make it such an excellent choice:

  • ABS liquefies at a temperature of 221oF, which makes it easier to machine it. The ABS filament is widely used for fabrication, molding, 3D printing parts, accessories, and more. 
  • Industries that need manufacturing of complex parts, or designs, can rely on the ABS filament. It is very tough, and has a high resistance to chemicals, making it a perfect choice for creating high-quality industrial parts.
  • ABS plastic is perfect for creating prototypes for various industrial applications as it has great dimensional stability. Additionally, it can be easily painted or glued without any hassle. 
  • The ABS plastics can withstand elements like atmospheric humidity and fluctuating temperatures and can stay stable throughout. This feature makes it an ideal choice for industrial applications where such environments are a huge part of manufacturing. 
  • One of the best things about ABS is that it can easily be recycled making it a cost-effective, environmentally friendly & efficient option for various industrial applications. It can be heated and cooled multiple times without losing its functionality. 
  • ABS plastic is also very safe and human-friendly as it does not have harmful elements like the carcinogens. The absence of such harmful effects makes it ideal for industrial applications. 

What is the Industrial Applications Best Suited for ABS 3D Printer Filament?

ABS 3D printer filament is used for making a wide range of industrial products. It has many features that make it an ideal choice. 3D printing has revolutionized industrial productions. Thanks to filaments like ABS, industries can now produce high-quality parts quickly and easily. 

Here are some examples of industrial applications where the ABS 3D printer filament is best suited for:

  • Automotive Industry

The automotive industry is constantly looking for things that will make vehicles even more efficient. The ABS plastic is easy to use & lightweight, which helps in reducing the weight of the vehicle by 10%. ABS plastic is lighter than any other type of plastics. This reduction in weight makes the vehicle even more fuel-efficient. It can be used for 3D printing various body parts easily. For example, the ABS plastic is ideal for making wheel covers and dashboards. It is lightweight for sure but is it is also very strong making it a perfect choice for the automotive industry. It’s combined features of strength, resistance to low-temperature resistance, & tough surface ensure that parts are long-lasting and don’t scratch easily. 

  • Pipes & Fittings 

ABS is very useful for making pipes & fittings too. ABS is perfect for making pipes & fittings as its durable, has a low-temperature melting point, is lightweight, and highly reliable than other types of plastics or metals. It will also not rot or degrade over some time. Plus, it’s easier to install and maintain. If you want to create a prototype of pipes and fittings, then the ABS filament is a great choice. 

  • 3D Printing Parts 

ABS 3D printer filament is widely used for various product creation. Printing high-quality & durable parts is easier when you have materials like ABS. Most of the professional 3D printers use the ABS filament as it has a low-temperature melting point. It means parts can be stored in warmer conditions. Unlike other filaments, parts printed using the ABS filament don’t melt away when the temperature is high. ABS is stronger and less prone to breaking as compared to other filaments. 

  • Creating Machine Prototypes 

The ABS plastic is perfect for creating machine prototypes. Machine industries are always creating new products & developing a prototype is a huge part of the process. One of the reasons why ABS is used for prototyping is that it can be easily molded. It not only gives a clean finish but it is also easy to work with paint or glue. Compared to other types of plastics, the ABS filament is much more reliable and user-friendly. Since it is also very cost-effective, industries use the ABS filaments for creating various prototypes. 

  • Vacuum Construction

When it comes to industrial use, ABS plastic is ideal for creating vacuums and vacuum parts. ABS filaments come in various colors & sizes to suit your unique needs. ABS plastic is durable and tough, which makes it an ideal choice for making vacuum parts. It can also withstand heavy use, which is one of the reasons why they are well suited for industrial applications. Its strength coupled with its resistance to temperature and elements make it a cost-effective choice. 

  • Keyboard Keys

ABS 3D printer filament is durable, strong, and lightweight, which why they are also preferred material for making keyboard keys. They are user-friendly for use. Keyboard keys made from ABS offer excellent double-shot molding. Most of the other plastics materials can shrink during the molding, but not ABS. It has low shrinkage ability and doesn’t lose its property that easily. You can also print legends on the ABS keys using the pad-printing process or laser etched process. The legends can also be laser engraved. 

The Bottom-line

ABS 3D printer filament is one of the best materials for industrial applications. Its durable, strong, and cost-effective, which makes it an excellent choice for creating parts, and prototypes. It is used in various industries as a base material for making parts and for 3D printing those parts. 

MakeShaper has a wide range of 3D printing filaments including ABS 3D printer filament, PVA filament, PLA filament, HIPS filament, & much more. We have a wide range of filaments are high-quality, durable, and are perfect for various industrial uses. You can call us at (330) 753-0100 or email us at makeshaper@villageplastics.com for more information.

Making a Paradigm Shift with 3D Printing Technology | Blog

The 3D printing technology is making waves all across the globe with new uses discovered every other day. To make the point clear, firms have been trying to print out a complete railway vehicle using the technology.

That’s insane! Isn’t it?

The advancements in 3D printed filaments and easy availability of the same has triggered a new generation to explore the world of 3D printing. However, not everything is simple as it sounds.

Choosing the Right 3D printing process

Have you heard of additive manufacturing? It is an actual term that refers to multiple manufacturing processes. With 3D printing, the choices are endless and hence could not be ignored at all cost.

However, with the right material and the process, nothing but the great could be achieved. This can be game changing. But if missed the details, it could retaliate and ruin your projects completely.

Here are a few tips to help you achieve the maximum benefits from the process.

Read: Jigs and Fixtures with 3D Printer Filaments: The Modern Evolution

Selecting the right 3D printing material

The very natural step that comes with the 3D printing is the selection of the right material.

Are we building some gardening equipment carved in plastic or is it a automobile instrument made of plastic? The options are endless and hence should be selected carefully.

One way to start your journey to the 3D printing world is the learning about the different kinds of material. Our blog is a great resource for the same. On the other hand, make sure about the limitations of the material.

A realistic approach is expected while building a piece out of it. Make sure you have the right knowledge and a crystal clear idea about what works and what does not to aid your process.

The physical properties like melting point and other factors should not be ignored at all. This will ensure that the limitations of the material and the final product is well understood.

Selection of printing process based on properties

Every 3D printed filament has its unique set of properties, with these mechanical properties differing at each point.

The right set of questions that you need to answer are..

  • What kind of part I need to build?
  • Is it made up of plastic or should I go for metal parts?
  • Is it ductile and malleable enough?
  • Is it transparent enough?

.. and so on.

Once you have the perfect idea about the entire structure, the rest is smooth sailing.

Do I need a Flexible Material?

When it comes to flexible materials, there are quite a few number of materials that support this. Two major technologies to get the flexible parts are Selective Laser Sintering and HP multi jet fusion.

  • The Multijet Fusion PA 12 can be transformed in to both rigid as well as flexible parts. The entire process depends upon the thickness of the print whereas a wall with 0.6 mm thickness could give you a flexible item.
  • On the other end of the spectrum, PEBA is a rubber like material that can be used to craft flexible plastic parts that are great both for the prototypes and the final products as well. Other characteristics of the material include impact resistance, fatigue resistance and energy return. These factors make the filament perfect for most work.

Do I need a heat resistance material?

A great deal of undertakings can require some warmth safe parts, and it's very a viewpoint you need to consider while picking your material. In the event that metal 3D printing is by all accounts the best choice, some plastic parts made through SLS 3D printing have great protection from high temperatures. 

MultiJet Fusion PA12 can oppose presentation to a scope of 700 °C to 800 °C, however this obstruction is relying upon the measurements and thickness of the part. Concerning combustibility properties, the Multijet Fusion PA 12 material's combustibility degree is acquired and affirmed by UL is HB at a 0.75 mm thickness. 

Metals are clearly the safest materials with regards to warm, yet how about we see what the safest ones are. 

  • Titanium, 3D printed utilizing Direct Metal Laser Sintering, is a material with high mechanical properties. Titanium isn't just sturdy and impervious to oxidation. In fact, this material has a truly elevated softening point: 1660° C or 3260° F. These safe properties make it a broadly utilized material for Aeronautics or Aerospace applications. 
  • Tempered Steel is likewise generally utilized in added substance producing. This metal additionally has a high dissolving point: 1400 °C. This material is utilized in assembling enterprises offering extraordinary open doors in the making of metal parts impervious to warmth and scraped spot. 

Do you have to print with the least expensive material? 

Who said that added substance fabricating was a costly procedure? For certain means of your improvement procedure it shouldn't cost you a great deal for a decent outcome, for example, verification of idea or prototyping stages using modern day 3D printing filaments.

MultiJet Fusion PA12 is really the least expensive choice you will discover on Sculpteo's online 3D printing administration. This material, in its dark crude variant, will be ideal for any prototyping procedure, permitting a cost-proficient outcome 

  • Utilizing different advancements, for example, Fused Deposition Modeling systems (or FDM), you will likewise approach modest fiber materials. 
  • ABS (Acrylonitrile Butadiene Styrene), a material piece of the thermoplastic polymers family. This material is extremely mainstream for people with a work area 3D printer since it is anything but difficult to utilize, simple to work, with low costs. Nonetheless, the parts printed with this innovation won't be as exact and specialized as parts printed with mechanical SLS 3D printers. 

Do you have to 3D print extremely exact parts? 

What level of detail would you like to accomplish with your 3D prints? You won't really need a similar exactness for models than for completed items. Factors, for example, the precision, the assemble size, and the layer stature are significant while deciding for the 3D printing process. As a sign, here is a normal of layer thicknesses feasible with these famous 3D printing innovation. 

  • FDM: 200 μm 
  • SLS: 100 – 120µm 
  • DMLS: 30 µm 
  • Polyjet: 28µm 

Do you need a straightforward part? 

Straightforward 3D printed parts can thoroughly be made utilizing added substance producing. There are really various materials and procedures to arrive at this incredible outcome. 

  • VeroClear is a gum 3D printed utilizing Polyjet innovation. The last item made with this pitch has a smooth surface which can be cleaned further to make close to full straightforwardness for the unmistakable tar! 
  • PETG, or Polyethylene terephthalate glycol, is conceivably the most clear 3D printing fiber accessible for FDM 3D printers. The distinction between utilizing this material and a Veroclear gum will be the exactness! Polyjet can make profoundly definite parts that FDM may always be unable to reach.

Choosing the right 3D printed filament can be tricky at the very least. Every filament has its unique taste and bend to the rules as per the needs. However, having a thorough knowledge about the right materials can help you build some of the finest elements that one has ever seen.

Confused about the right filament? Let the experts guide you! Get 3D printed filaments from the industry experts and build awesome crafts. Don’t believe us? Visit MakeShaper now and explore the world of 3D printing.

7 Great Reasons Why 3D Printing Is Perfect for Prototyping

3D printing has become a huge of part of the industries like manufacturing, business, dentistry, medical, and more. It has become a practical choice for small businesses especially for creating prototypes. Thanks to the 3D printer filaments, companies can now create product prototypes in less time. For instance, the PLA filament 1.75 mm is perfect for creating model or design for a product. You can easily print a prototype within a day. 3D printing has truly revolutionized the way prototypes and even products are created today.

Read: Printing with the PLA filament 1.75 mm: A Complete Guide for You

What started as a niche business in the 1980s has now become mainstream as the prices of 3D printers have dropped. Not just that, the technology is advancing and the 3D printers are becoming more sophisticated with each passing day. Not to mention the important role the various 3D printing filaments play in bringing the ideas into solid objects.

If you are a business, 3D printing is perfect for prototyping for various reasons, such as:

  • Fast Printing of the Prototypes

Businesses need prototypes for testing products or services before its launched in full scale. When businesses do not have the manufacturing resources, they have to outsource it to an external team. This can take a lot of time. It can take days, or weeks and the gap between the order and delivery is always long. Now, with 3D printer, businesses can easily print the prototypes without any delay. They don’t have to outsource the process or wait for anything. As for the raw materials, the filaments are easily available for printing the prototypes. The PLA filament 1.75 mm is one of the best 3D printing filaments for creating product prototypes. It is tough, long-lasting and provides a great finish.

  • Easy Process

One of the best things about the 3D printing technology is that it is an easy process. The smooth workflow makes it an ideal choice for prototyping. The 3D printers can be operated with a software. Designs are created using CAD (Computer Aided Designs) and the CAD files can easily be uploaded into the printer software. The printer will read the file and then create the accurate designs as you wanted. The process is seamless and time-efficient. Unlike the traditional way of production, 3D printing is more efficient and cost-effective. You don’t have to wait for days or weeks for the prototype. You can easily print in one day using a CAD program, 3D printer and a PLA filament 1.75 mm. With the new technology of 3D printing, businesses can save a lot of time and money in making prototypes for their projects.

  • It is a Cost-saving Option

The traditional method of prototyping is costlier. The task first needs to be outsourced to an external team. In addition to that the cost of materials and making cost can increase overall cost. But, with the 3D printing technology, the cost can be reduced considerably. The 3D printing filaments can be used to print any prototype model easily. The 3D printing technology uses the filaments to melt it and then create the model layer by layer. The cost of 3D printer, software and the filament are low as compared to other methods. You can choose from a wide range of filaments and choose the one that is more cost-effective than the others like the PLA filament 1.75 mm.

  • Various Filament Choices

3D printing technology uses filaments for printing parts and prototypes. You have so many choices when it comes to choosing the filaments for 3D printing needs. Filaments for 3D printing are made from a wide range of materials like plastic, resin, wood, metal and more. Some of the best 3D printer filaments are ASA, ABS, PVA, PLA, PETG and more. Depending on what you want to achieve you can choose from the list of popular 3D printing filaments. Some filaments are better suited for industrial products as they have excellent mechanical properties. For instance, the PLA filament 1.77 mm is ideal for making prototypes or models. Likewise, you can choose the filament that best suits the requirements of prototyping. Each filament come with their own advantages and disadvantages.

  • Easy Changes

One of the key advantages of 3D printing is that you can make easy changes to the design without any hassle. The CAD designs can be changed and fed to the printer easily. You can actually make as many changes you want before finalizing one. The process is fast and cost-effective. The traditional method of prototyping is not flexible. Making changes in the design will require to start the process all over again. With 3D designs, you can visualize the actual design in 3D form.

The 3D designs are the realistic representation of the design. You can analyze and make correction in the design without any effort. You don’t have to wait for days to see the correct design. You can easily print as many prototypes you want without incurring a huge cost. This is one of the best things about the 3D printing. It allows the freedom to experiment without the added cost. Businesses can easily create prototypes of experiments and testing.

  • Print Complex geometrics Easily

3D printing technology has made it easy for the companies to print complex designs without any hassle. Earlier, creating complex products design was difficult with the machines or by hand. There are endless possibilities when it comes to printing prototypes. You can create all sorts of designs, shapes and parts using the various printing filaments. Some shapes were difficult to print earlier like shallows, cavities and holes. Thanks to the ever-advancing technology, you can now print any type of complex designs with filaments. You can use the PLA filament 1.75 mm for making a structure with hallows or cavities with support filaments like ALS. This way the printed object does not buckle down after printing. The support materials can be removed easily as they are water soluble. All you need to do is soak the printed object in water.

  • Less Wastage

With the 3D printing technology, you can easily print objects without wastage. When it comes to traditional manufacturing method, the cost is really high and so is the wastage. With the 3D technology, you can easily reduce the amount of waste with efficient use of the filaments. The various 3D printers like the FDM printers use the filaments efficiently. It uses the filament to create objects exactly the way you want it. The filament remaining can be reused again. In some cases, the printed objects can be repurposing as a filament. This helps in reducing the waste considerably. For businesses looking for a cost-effective solution, the 3D printing technology can help you stay efficient in more ways than one.

The Bottom-line

The 3D printing technology is one of the best ways for creating prototypes. Businesses can use the technology to create amazing prototypes while saving time, money and effort. You can achieve high-quality results in less time. Using the filaments like PLA filament 1.75 mm you can create high-quality prototypes for product testing and experiments.

MakeShaper 3D Printing Filament

MakeShaper has a wide range of 3D printing filaments like PETG filament, ABS filament, PVA filament, PLA filament, HIPS filament, & much more. Our filaments are high-quality, durable and provides easy printing options. We provide a cost-effective solution for 3D printing filaments. You can call us at (330) 753-0100 or email us at makeshaper@villageplastics.com for more information.

What Are The Types of 3D Printing Technology

3D printing has gained a huge momentum as people are getting into DIYs and creating various things they can sell online. Not just that, the latest technology has made it easy for people to print things in 3D form that wasn’t possible before. The 3D printer came into existence way back in 1983, but it was during the last decade that it became commonplace. Now people can print things right from the comfort of their homes. 3D printing filaments are available in so many materials and colors, which has made 3D printing so much easier.

But, the most important part of 3D printing is the technology behind it. 3D printing is not like your ordinary printing. There are so many steps and process that goes into play. You can choose from so many types of 3D printing technology. Choosing the right 3D printer will depend on quality, cost, features, time, capabilities and other requirements. You can compare the features to choose the printer you need for your project.

Here are some of the popular 3D printing technologies available today:

FDM or the Fused Deposition Modeling (FDM) Technology

The FDM technology is one of the most popular 3D printing technology that is widely used for printing various objects. It is also known as the Fused Filament Fabrication (FFF).It is known for using the process called material extrusion where the machine is continuously fed with thermoplastic printing filament to create a 3D object.

The printing process starts with the feeding the printer of solid thermoplastic 3D printing filaments like PLA, ABS or PETG. The filament is pushed through a heated nozzle where the materials melts at certain temperature. The extrusion head of the printing machine moves along the set coordinates where it deposits the melted filament on a building platform. After the deposition is completed it is allowed to cool down after which the filament solidifies and forms a solid object. The process is again repeated till the object is formed completely. If the object has overhanging parts or hallows, support materials are used as they can be removed by dissolving in water.

FDM printing technology is used for creating 3D objects like prototypes, concept models, manufacturing aids, electrical housings,jigs and fixtures, and more. Many people use the FDM printing technology as it offers the best surface and color finish is compatible with a wide range of 3D printing filaments. The FDM printers are compatible with various 3D printing filaments and are the most common type of printers used by people.

Read: Jigs and Fixtures with 3D Printer Filaments: The Modern Evolution

  • SLA or Stereolithography

The Stereolithography is the oldest 3D printing technology in the world. It came into being in 1986 by Chuck Hull. It prints 3D objects using the method called the Vat Polymerization. In this process, a photopolymer resin material is used in a vat where it is cured by a light source. The printing technology uses ultra violet laser to create layers for forming a 3D object in solid form.

An SLA printer uses mirrors, one on the X-axis and the other one the Y-axis. The mirrors or the galvanometers aims the laser beam over the vet where the filaments in melted form are present. The laser beam slowly solidifies the material in the build platform area where the final object is created layer by layer. The final object is chemically treated to remove the excess resins, which makes the final object looks more polished and is stronger than before.

The SLA printers are very fast and perfect for creating prototypes. If you care more about accuracy and precision, the SLA printer is the perfect choice. It can easily create 3D objects from the 3D CAD data (computer-generated) files. And, it will only take few years to complete the process of forming the object.

SLA printing technology is perfect for creating unique models, prototypes, patterns and production parts.

  • Digital Light Processing or DLP

The digital light processing or the DLP is a 3D printing technology very similar to SLA technology with a few differences. Instead of the laser beams, it uses a digital light projector. The light projector flashes a single image of each layer if it’s a small parts and multiple flashes if the printing object is a large part.

Printing resins are used for creating the object where the light is projected into it via LED source like a lamp. A digital microwave device or the DMD is used for directing the lights in the build surface. DLP is faster than SLA as each payer of the 3D object is exposed at the same time. The end result is very smooth and detailed. But the limitation it has that its parts are brittle and is not suited for creating mechanical parts.

This printing technology is great for printing mold-type polymer prototypes, jewelry, dental applications, and hearing aids.Furthermore, the DLP technology is cost-effective as it is compatible with a many 3D printing filament. It can easily use cheaper materials and created the most detailed and high-quality 3D objects in less time. You can use this technology to print more complex objects easily and reduce waste.

  • Selective Laser Sintering or the SLS

The Selective Laser Sintering or the SLS is a 3D printing process that uses the Power Bed Fusion technology. In this method thermoplastic powder made of the Nylon 6, Nylon 11, Nylon 12 is heated to just below its melting point. The powder is then deposited on the build platform using a recoating or wiper blade. The powder is deposited in thin layers usually not more than usually 0.1 mm thick.

Read: Nylon Filament for 3D Printing: Properties, Features, Pros, and Cons

The laser beam solidifies the sinters powder by scanning it. Once one cross-section is completed, the process is repeated till the object is manufactured as desired. This printing technology does not require any support filament or material as the powder that has not been sintered remains in place to support the object.

The SLS printing technology is great for printing 3D objects like functional parts, objects with hollow designs, and low-run production.The 3D objects printed with the SLS printers are durable and accurate and can be used for printing a wide range of objects. You can easily create parts with mechanical properties and complex designs. The time of printing is more than other type of printing method and so is the cost.

The Bottom-line

3D printing technologies come with their own merits and demerits. You can choose the printing technology you like based on your requirement like quality, cost, time, type of object you want to print, printing capabilities and more. These are some of commonly used technique for printing high-quality and accurate 3D objects efficiently. You can use a wide range of 3D printing filaments to create 3D objects of your choice. With today’s technology, you can easily create objects using various printing filaments and colors. They are perfect for hobbyists, professionals and anyone who loves 3D printing.

MakeShaper 3D Printing Filament

If you are looking for high-quality, durable and versatile 3D printing filament, we have a wide range of choices like PETG filament, ABS filament, PVA filament, PLA filament, HIPS filament, & much more. You can buy them in bulk at the most amazing prices online at MakeShaper. Our aim is to provide high-quality 3D printing solution for various needs at a very low-cost. Visit our website and browse our filaments and choose the one that matches your needs. You can call us at (330) 753-0100 or email us at makeshaper@villageplastics.com for more information.

Highlighting the Crucial Aspects of the ASA Filament in 3D Printing

We are amidst the fourth industrial revolution, and technology has taken the central role in the on-going chaos. The 3D printing technology is one such bright example and hence could not be ignored at all cost. ABS filament, the darling of the 3D printing technology, has transformed how the products are manufactured in an entirely inexpensive way.

However, the items are limited to a fraction of the exposure only. However, elements like ASA filament have proved to be effective in all climatic and external pressures and hence is loved by enthusiasts all across the globe.

So What Exactly Is ASA?

ASA is the acronym for the chemical compound Acrylonitrile Styrene Acrylate. The substance is used extensively in 3D printing and shares similarity in the molecular structure of ABS – another item used extensively in 3D printing. The material is resistant to weather conditions, and UV radiation compared to ABS and hence is quite popular all across the globe.

The strength of the substance makes it suitable for outdoor applications like garden fixtures (drain pipes, flower boxes, shutters, gutters, and others) to outdoor adventure equipment like boat hulls, shutters and flower boxes. In addition to it, the ASA filament is also wildly used in the automotive industry like bumper covers, grilles, side-view mirror housings, and others.

Understanding the Benefits of Using ASA

When it comes to the ASA filament, there are a ton of factors that come into play. The mechanical properties of the substance make it suitable for outdoor solutions. The filament retains its glossy finish, mechanical properties, and color even after prolonged exposure.

On the other hand, the item displays more significant resistance to environmental stress in comparison to its counterparts and hence is a huge hit all across the globe. To add on top of it, the thermoplastic products are heat and chemical degradation, making it one of the most sought after products among the 3D printing enthusiasts.

Read: 3D Printing: Understanding more about ASA filament applications

Printing Your First Item Out of the ASA Filament

The printing procedure is quite simple and requires quite a simple procedure to follow.

Step 1: Make Sure That Your First Layer Has Been Done Right

The first step in the process involves two significant distinct steps that ensure the first layer is even and without dirt and debris while maintaining the nozzle at an appropriate distance.

Leveling the Bed

The first thing in the process is to ensure that the bed is at the right level. Most printers come up with clear instructions about the same while on the other hand, some of the major companies provide a bed from their end. Using the screws attached, one can adjust the levels for better solutions.

Here are a few things to watch out.

  • Move the print head out of the way of the bed to prevent it from crashing.
  • Make the Z-axis as close to the device possible. The nearer is the nozzle to the Z-axis, the better it is. If there exists some gap between the printer and the nozzle, then it’s perfect. However, if the gap exceeds certain limitations, then an ideal thing is to tighten the screw and tilt it at an angle.
  • Then move the print ahead of the three or four screws and insert a piece of paper between the bed and the nozzle.
  • Loosen the screw until there is quite an amount of resistance between the bed and the nozzle.
  • Repeat the procedure with the rest of the screws to make sure a certain level of accuracy is achieved.

Adjusting the Nozzle Distance

The next step in the process is changing the nozzle distance. Here are some of the tricks to follow.

  • Make sure that your material for the bed is already applied by now.
  • Test and trail the results with a skirt that uniformly covers the entire area of the bed.
  • Observe how the filament has been laid out. Is it uniform and dense? Or is it bubbling up against each other? Try to get a thorough knowledge of a few trails and errors.
  • If nothing works out, try rotating each screw by the same amount to get the most exquisite finish on the skirt. Otherwise, you can manually change the settings of the 3D printer to get the best results.

Step 2: The Printing Bed and the Adhesion

If by now the bed is not attained, the ASA filament may not work in favor of you. The ASA needs the right temperature and splits if the temperatures are not up to the mark. Here are some of the steps to get things right.

  • Print with a brim. Fifteen loops of the rim are sufficient enough to print anything.
  • Try to maintain a high range of temperatures, such as 110C. Most printers do not support that much and hence should be avoided at all costs.
  • If the hairspray for the adhesion does not work out, use the molten ABS juice to brush the bed adhesive to get the best results.
  • One can also opt for Kapton tape along with the hairspray to uniformly spread heat all across the printer.

Step 3: Calibrate the Print Temperature

As a rule of thumb, with the ASA filament, most experts print at 250 degrees Celsius and a bed temperature of 110 degrees Celsius.

  • For better results, adjust the temperature by more or less five degrees at one time.
  • Printing too hot for the filament is not an issue. Rather than writing at low temperatures can ruin the entire experience.

Step 4: Avoiding Wrapping and Splitting

Despite no matter what, all most all the 3D printed material wrap out from the edges and thus, spoils the entire project. The following is achieved with the quick cooling of one layer concerning another. Here are a few tips to get the best results.

  • Build an enclosure for your model to sustain the heat and draft out the cold air.
  • Turn off the cooling fans as it will prevent some parts from drying faster than the others.

Step 5: Changing the Filament

The last element in the process is changing the filament. While the procedure is relatively easy for the ASA filament, other methods can, too, follow the same to get the best results.

  • Heat the filament to the highest temperature and pull out the previous filament smoothly.
  • The nozzle is already filled with the previous elements and hence keep on heating until it is completely drained out.
  • Once the previous filament is completely drained out, insert the other filament until the next color starts to drain.

Step 6: Regularly Maintain and Take Care of the Devices

Once you have learned the ins and outs of the industry, the next step is to regularly maintain and take care of.  For example, if you aren’t able to remove ASA at all and the hot end is at temperature, then chances exist that the nozzle is stuck. Ask the experts for help, and you will get a ton of information from the house of MakeShaper.

Parting Remarks

The world of 3D printing is still in its nascent stage and is expected to boom all across the globe on account of serious developments in technology like the ASA filament. The industry is characterized by a number of factors based on which it is expected to flourish exponentially all across the globe. Have queries regarding the 3D printing industry or want to make a difference for the same? Visit MakeShaper and give your dreams wings!

Jigs and Fixtures with 3D Printer Filaments: The Modern Evolution

The world of manufacturing has successfully graduated from the classic conceptual designing & prototyping to an essential product production resource. The time and cost savings that were once ideated at the desk of the design engineer has now entered the production section.

One such example where the 3D printer filament and the printing technology are being used are the 3D Fixtures & printed jigs. In order to fully contemplate this rapid development, one needs to keep in mind that fixtures and jigs are an important part of product fabrication.

Let us know more about the Fixtures and jigs.

What defines jigs & fixtures?

In common terms, the fixtures and jigs can be used in an interchangeable manner. Basically, these manufacturing components are designed to hold & guide stuff. For the ones that are closer to the manufacturing protocol, they serve as a critical component. A jig can be defined as a custom-tool used for controlling the location or guiding the motion of different parts and tools.

In simple words, a jig can hold the work while allowing the proper movement of the tools in function. On the other hand, a fixture tends to hold the work or product in a given location while allowing for certain modifications that need to be carried out in the piece. At times, the jigs can easily be used in different stations or locations in the workplace. However, the fixtures are designed to operate in a pre-set location.

So, this allows for proper maneuvering and changes during the manufacturing process. Keeping in mind how important they are, it is critical that they should be crafted with top-quality 3d printed filament adding strength and longevity to the make.

Read: The Ultimate Guide to Best 3D Printer Filament

Why use 3D printed fixtures and jigs?

As we decoded earlier, jigs & fixtures are quite important in the manufacturing world. This is due to the fact that they bring in several benefits to the entire process, such as:

  • Production cost reduction
  • Accelerated delivery of products
  • Enhanced quality

The cost reduction in the manufacturing process comes directly from the use of top-quality 3D printer filaments. Before the introduction of 3D technology, fixtures and jigs were being designed & tooled for the traditional variant of injection molding. Today though, they are no more in need. Fixtures and jigs can now be printed within a fraction of time & the overall pricing is drastically reduced.

Benefits of 3D Printed Filament for Jigs and Fixtures

  • Cost:

The prime benefit of using 3D Printed filament for jigs and fixtures is the obvious cost reduction. A good chunk of these savings comes from a reduction in the high costs related to machining. Typically, a fixture or grip can be sent out for machining by someone skilled in operating the CNC machine. This work can take several days in a row for the fixture or jig creation to be completed.

However, with 3D printing technology, after the designing process has been completed, the file can be sent in an electronic form to the nearest printer. The printing process takes a couple of hours and viola; the component for manufacturing is ready to use.

  • Speed:

Another benefit that comes with the use of 3D printed fixtures and jigs is the fact that 3D printer filament makesprinting easier and faster. Machining of the complex form of metal geometries tends to take a significant amount of planning along with help from skilled designers for CAM. This takes up a lot of time and hence delays the manufacturing process.

With 3D printed filament, you can assemble the tools within hours. The 3D printing technology cuts down the overall time by a whopping 92 percent. So, isn’t the use of 3D printer filament a great idea for jigs and fixtures?

  • Materials:

3D printing brings in a range of durable and feature-packed materials that can be expanded over a line of technologies. Properties like flame retardancy, chemical resistance, UV stability, and heat resistance are some of the elements you get with the 3D printed filament for fixtures and jigs.

The parts can easily be produced & finished with the use of different colors& surface finishes. With 3D printer filament for parts manufacturing, you essentially limit the damage that comes during the handling or assembly part.

  • Design Iterations:

The speed at which 3D printing of jigs and fixtures can be done allows the designers' scope of freedom for design optimizations and multiple iterations. With the use of the 3D printed filament, one can aim for ergonomic and complex designs that can be produced easily and comfortably.

  • Weight:

Fixtures and jigs are manipulated by the workers on a regular basis. A good chunk of the materials that are used by the 3D printer filament tends to be lighter than compounds such as aluminum. This helps with the load reduction on the workers while improving the safety components.

  • Better Accuracy:

With 3D printer filament, you get access to better accuracy as opposed to any other manufacturing method for fixtures and jigs. With 3D printing technology, designers can easily incorporate the use of intricate and fine details to the make that fit well with interlocking features.

  • Customization:

The freedom to design intricate details opens up a world of possibilities for the designs in terms of customization. It allows better control over the tasks while further enabling ergonomic support for the workers. This eventually results in better accuracy during task performances. Instead of going for designs that aim towards manufacturability, the engineers can now tailor the manufacturing aids for employees to utilize the same.

  • Digital Inventory:

Most of the traditional service providers for fixtures or jigs creation work for bulk orders. This is good if you need a huge quantity of the same. However, if one or more of your fixtures is destroyed or isn’t the correct shape, what could you do? You surely cannot order 1 or 2 jigs for your needs from the local maker. So, what could actually be done in this case?

The key is to opt for services that are open for any type of 3D printing needs. With 3D printer filament, you can print as per need. This particular digital inventory can be used whenever needed. It allows you a scope to redesign or update your tools in an effective and quick fashion.

Read: Everything you Need to Know About PLA 3D Printer Filament

Conclusion

Even though the jigs and fixtures might seem like a small section of the entire manufacturing process, we need to understand that they matter regardless. Each small component, when put together, makes up for a seamless manufacturing process. This is why having a high-quality jig or fixture created with the 3D printer filament is critical to the business.

Looking for the best collection of 3D printer filament for your jigs or fixture manufacturing needs? At MakeShaper, we house some of the best filaments for 3D printing. Ranging from ABS filaments to PETG filaments, we have it all and more. Our filaments are tested for quality and durability to provide the best print output. To get some quick discounts on your purchase, visit the website today!